How T-FIT Insulation Prevents Burns from Hot Pipes

In industrial settings, safety is extremely important, especially when dealing with high temperature processes. Contact burns are a serious risk, even if someone only touches a hot surface for a very short time as it can lead to significant injuries, including first- and second-degree burns, which can result in pain, time off work, and even permanent damage.

Traditional insulation methods often do not provide adequate protection, leaving workers vulnerable to these types of injuries and putting companies at risk of breaking important safety regulations. T-FIT insulation addresses these challenges by lowering contact surface temperatures on hot pipes and equipment, making workplaces considerably safer.

Proven Results

T-FIT insulation has been tested thoroughly and has consistently proven effective at keeping contact temperatures below dangerous levels, even under the toughest conditions. Using advanced tools such as a thermesthesiometer (a device that measures how hot a surface feels to the touch), we measured the reduction in surface temperature provided by T-FIT insulation. These results show that T-FIT can lower temperatures enough to significantly reduce the risk of burns.

For example, during testing:

Product (all 6.35 mm thick)	Maximum operating temperature stated on data sheet (°C)	Actual temperature of mandrel (°C)	Maximum 5 second contact temperature recorded (°C)
T-FIT Clean	160	159	33
T-FIT Hygiene	145	147	35

Maximum recorded contact temperature for T-FIT Products

These temperatures are much lower than the level that causes first-degree burns, providing facility managers with peace of mind and helping them meet important safety standards. Keeping the temperatures below these levels means that workers are far less likely to suffer injuries from accidental contact with hot surfaces, making their work environment significantly safer.

Impact: A Safer Workplace

By using T-FIT insulation, industrial facilities can create much safer environments for their workers. Lower contact temperatures mean there is a much lower chance of accidents and injuries, which in turn helps to improve safety records and reduces the risk of legal or financial issues for employers. When safety is improved, everyone benefits: workers feel more secure, productivity increases, and the company avoids costly downtime and liability issues.

T-FIT insulation is also easy to install, which makes it a convenient solution for improving safety without requiring major disruptions to facility operations. Its effective burn prevention capabilities provide ongoing protection for employees, demonstrating the company’s commitment to a safe working environment.

Real-World Application

In a recent project, T-FIT insulation was used in a high-temperature processing facility, and the results have been impressive. Due to the low profile of T-FIT, it maximized coverage and allowed for insulation of parts, including valve boxes, that are often left uninsulated and pose a significant safety risk. After the installation, the facility reported fewer burn-related accidents, creating a much safer work environment and reducing the need for extra safety measures. Workers felt more comfortable and confident, knowing that the risk of burns had been greatly reduced, which also helped improve morale and overall productivity.

“We are very pleased with the results of installing T-FIT Hygiene pipe insulation in our brewery. It has made a huge difference into the safety of our staff while also improving the hygiene and aesthetics of the pipework. T-FIT is easy to install, maintain, and clean, and it looks great. The flexibility in which it can be supplied makes it such a great product for us and it has solved all the problems we had with our old fibre insulation system.” – Lewis McLeavey, Engineering Leader, Meantime Brewery

This real-world example shows how T-FIT insulation can make a real difference in industrial environments. By lowering contact temperatures and preventing burn injuries, T-FIT insulation helps facilities meet safety standards, protect workers, and reduce the risk of accidents and liability.